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New setup that enables long-term cell cultures in perfusion mode.

 

The challenge

Many R&S labs face the challenge of sustaining long-term, stable cell cultures in perfusion mode without manual intervention or culture loss. Manual systems often lead to inconsistent flow control, filter clogging, and unbalanced medium exchange, resulting in unreliable outcomes.
Additionally, laboratories struggle to ensure continuous monitoring and process safety, as traditional setups lack automated feedback and real-time pressure control needed for reproducible results.

Solution

We delivered the system that automates long-term cell cultures in perfusion mode with two control loops. The recirculation loop uses a gentle centrifugal pump and QB Multisensor-controlled crossflow to prevent filter clogging. The perfusion loop balances medium exchange via weight-based feedback.
  • QB Edge control unit
    Providing power and data connection to devices

  • 2 PUMPS                                                                        Precise control of fluid flow

  • CENTRIFUGAL PUMP
    Precise control of gentle fluid flow

  • AGITATOR
    Mixing of fluids, ensuring uniform consistency
  • 1 MULTISENSOR
    Real-time data collection from up to 6 sensors
  • 1 GASFLOW
    Ensures precise gas flow,
    optimizes performance
  • PRESSURE SENSOR
    gather precise data from
    pressure sensors
  • FOAM SENSOR
    Using a sophisticated array of light beams, it enables accurate detection

 

  • Dynamic P&ID
  • Graph, reports, audit trail
  • Remote Access                                                                                          streamlines workflows, maintains data integrity, and accelerates research.

SENSORS. VESSEL.

The setup consisted of pH, temperature, DO, along with a 3 L vessel and an agitator.

Long-term cell cultures in perfusion mode have always meant constant vigilance in the lab - manual adjustments, risk of filter clogging, and variable results. With QB Systems, our team delivered a solution that finally lets researchers trust their process stability and data integrity, all automated and ready in hours. Seeing labs move from hands-on troubleshooting to focus on real experimentation and innovation is what pushes the industry forward.

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Key Outcomes

We delivered a system that automated long-term cell cultures in perfusion mode, enabling a complete system setup in just two hours and requiring only three months for the development and integration of advanced monitoring features. Researchers benefited from uninterrupted medium exchange, real-time pressure and flow control, and safer, reproducible culture conditions. Implementation delivered a 45% cost reduction compared to market benchmarks, empowering R&D labs with reliable automation for sustained cellular experiments.
Hours to assembly entire solution in the lab
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Months of development the entire new modules and perfusion loops
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Lower cost compared to other market solution
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